Dombivali-based Print Shoppe invests in a new Bobst Visionfold 110 A2 folder-gluer

L to R: Suraj Sharma (Bobst), Nitesh Motwani (Print Shoppe) and Mahesh Motwani (Print Shoppe) with the new Bobst Visionfold

Based in Dombivali nearly Mumbai, Print Shoppe has been in the business of packaging printing since 1996. At present, the company prints, converts, and supplies packaging cartons to customers in pharmaceuticals, electrical appliances, and FMCG industries. To strengthen its converting section, it recently bought a brand new Bobst Visionfold 110 A2 folder-gluer subsequently evaluating other options in the market.

"Our volumes have increased significantly in the last 4-5 years, and nosotros began facing issues in the converting section every bit nosotros were using a locally made folder-gluer. To smoothen the converting procedure, we decided to upgrade. From the very start, we were sure that we would purchase but Bobst as nosotros wanted to invest in world-class technology," says Rajiv Motwani, manager, Print Shoppe.

Print Shoppe operates from a manufacturing facility that has a combined area of xv,000 square anxiety spread over the ground plus two floors. It employs several get-go presses from Heidelberg in its press department.

Talking about the advantages that the company is at present deriving out of the Bobst Visionfold, Motwani says that the most important ane is that the new machine has dramatically improved the productivity of the converting department. An important factor is the presence of Bobst in India and the process capability they possess, which is very important for running special cartons on the binder-gluer, he added.

"With the Visionfold, the time we accept to process the cartons is a fraction of what information technology took us when nosotros were using the locally made folder-gluer. Since the older automobile could not process lock bottom cartons, those were processed manually, which took a lot of time. At present with the Bobst, all lock bottom cartons are done automatically, which has dramatically reduced our turnaround time and raised productivity," Motwani adds.

Enhancing printing capacity likewise

The deployment of Bobst Visionfold has significantly reduced the turnaround time in the converting section, which has led Print Shoppe to strengthen the capacity of its printing sections as well. The company has ordered a pre-owned Heidelberg 6-colour press with coater, which will be commissioned later on Diwali.

"With the Bobst Visionfold, nosotros have managed to improve the productivity in the converting department, so nosotros thought that it was now fourth dimension to add together chapters to our press department as well so that we tin can try to optimize the new binder-gluer. The Visionfold can hands process much larger volumes than we are currently generating," Motwani says.

The 6-color Heidelberg will exist the company'south fourth first press. They already have a 5-color Heidelberg (size 20" 10 28") and two 2-color Heidelberg presses (size 28" 10 forty"). The 6-color printing will be placed at the new 6,500 square foot facility that the company has rented close to its existing plant.

In the next investment phase, Motwani says, the visitor will buy a dice-cutter. Print Shoppe already has a Bobst SP 102E die-cutter, and the planned one too will exist from Bobst. "We will definitely become for a die-cutter next year, and it will surely be a Bobst," he says.

Investing for the long run

The economic system is amid a slowdown, and a lot of companies have scaled back on their investment or have entirely put their plans on hold. Print Shoppe, on the other paw, has invested in a brand new Bobst Visionfold folder-gluer and a pre-owned Heidelberg offset press. Co-ordinate to Motwani, this is considering his company is looking at long-term growth aspects.

"Yeah, there is a slowdown in the economy and even in our industry. In that location are some concerns. But nosotros feel this is the correct fourth dimension to invest as the long-term growth potential of the Indian packaging manufacture remains robust," Motwani concludes.

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